Amazingly they now come with a warning sticker on the Ethernet connector and a warning in the package to NOT to power off the board by unplugging the power supply because that could cause some damage.
So my question: what kind of damage is meant here? Is it some damage on the used Linux installation or do we really talk about some hardware damage? If hardware: what could be damaged by powering the board off?
Shorting out pins on the processor due to improper power sequencing. When you pull the power, the PMIC cannot turn off th rails in the proper order because it runs out of power.
I think the best approach is to use a UPS and detect the AC fault, by any means, and fire a automatic shutdown.
But for an unassisted equipment, how to start it when the power is normalized?
What size cap would be recommended? We are using the bbb in a device
that can be powered down externally without any notification. Are the
battery pins exposed on the headers so we can do this on our carrier
board?
Hard to see. We do not see a lot of failures, .002% RMA returns, but the majority of those failures we see could be alerted to this. It is hard to say as people do not exactly tells us what was going on when they failure occurs.