3.8.13 - Unable to flash Beaglebone Black Rev C with SD card

Good morning,

We have a project in which we have been using a very old kernel 3.8.13-bone84 for the past 6+ years.
We have purchased a couple of BBBs and we are attempting to flash them from an SD card, but the flashing process fails. We have successfully used this image on several BBBs (1000+) for more than 6 years without any issues. What is strange is that the flashing process fails only on 15 out of 100 new BBBs. Furthermore, if we disable the flash process, booting from the SD card also fails. The strange part is that if we use any newer image, the process works flawlessly, and the BBBs can be programmed.
We have also tried several SD cards (Brand New/OLD/8GB/16GB )without success. Here is the log from the boot:

U-Boot SPL 2019.04-00002-gc9b3922522 (Aug 24 2020 - 16:42:18 -0500)
Trying to boot from MMC2
Loading Environment from EXT4...
** Unable to use mmc 0:1 for loading the env **


U-Boot 2019.04-00002-gc9b3922522 (Aug 24 2020 - 16:42:18 -0500), Build: jenkins-github_Bootloader-Builder-144

CPU  : AM335X-GP rev 2.1
I2C:   ready
DRAM:  512 MiB
No match for driver 'omap_hsmmc'
No match for driver 'omap_hsmmc'
Some drivers were not found
Reset Source: Power-on reset has occurred.
RTC 32KCLK Source: External.
MMC:   OMAP SD/MMC: 0, OMAP SD/MMC: 1
Loading Environment from EXT4...
** Unable to use mmc 0:1 for loading the env **
Board: BeagleBone Black
<ethaddr> not set. Validating first E-fuse MAC
BeagleBone Black:
BeagleBone Cape EEPROM: no EEPROM at address: 0x54
BeagleBone Cape EEPROM: no EEPROM at address: 0x55
BeagleBone Cape EEPROM: no EEPROM at address: 0x56
BeagleBone Cape EEPROM: no EEPROM at address: 0x57
Net:   eth0: MII MODE
cpsw, usb_ether
Press SPACE to abort autoboot in 0 seconds
board_name=[A335BNLT] ...
board_rev=[00C0] ...
switch to partitions #0, OK
mmc0 is current device
SD/MMC found on device 0
switch to partitions #0, OK
mmc0 is current device
Scanning mmc 0:1...
gpio: pin 56 (gpio 56) value is 0
gpio: pin 55 (gpio 55) value is 0
gpio: pin 54 (gpio 54) value is 0
gpio: pin 53 (gpio 53) value is 1
switch to partitions #0, OK
mmc0 is current device
gpio: pin 54 (gpio 54) value is 1
Checking for: /uEnv.txt ...
Checking for: /boot.scr ...
Checking for: /boot/boot.scr ...
Checking for: /boot/uEnv.txt ...
gpio: pin 55 (gpio 55) value is 1
3340 bytes read in 17 ms (191.4 KiB/s)
Loaded environment from /boot/uEnv.txt
Checking if uname_r is set in /boot/uEnv.txt...
gpio: pin 56 (gpio 56) value is 1
Running uname_boot ...
loading /boot/vmlinuz-3.8.13-bone84 ...
5231056 bytes read in 356 ms (14 MiB/s)
debug: [enable_uboot_overlays=] ...
loading /boot/dtbs/3.8.13-bone84/am335x-boneblack.dtb ...
26118 bytes read in 26 ms (980.5 KiB/s)
uboot_overlays: add [enable_uboot_overlays=1] to /boot/uEnv.txt to enable...
loading /boot/initrd.img-3.8.13-bone84 ...
2877130 bytes read in 205 ms (13.4 MiB/s)
debug: [console=ttyO0,115200n8 root=UUID=5a3440fc-ef0b-43ca-9905-01a21ed577f7 ro rootfstype=ext4 rootwait init=/opt/scripts/tools/eMMC/init-eMMC-flasher-v3.sh] ...
debug: [bootz 0x82000000 0x88080000:2be6ca 0x88000000] ...
## Flattened Device Tree blob at 88000000
   Booting using the fdt blob at 0x88000000
   Loading Ramdisk to 8fd41000, end 8ffff6ca ... OK
   Loading Device Tree to 8fd37000, end 8fd40605 ... OK

Starting kernel ...

Uncompressing Linux... done, booting the kernel.
[    0.000000] Booting Linux on physical CPU 0x0
[    0.000000] Initializing cgroup subsys cpu
[    0.000000] Linux version 3.8.13-bone84 (root@a3-imx6q-wandboard-2gb) (gcc version 4.6.3 (Debian 4.6.3-14) ) #1 SMP Sun Feb 12 02:54:13 UTC 2017
[    0.000000] CPU: ARMv7 Processor [413fc082] revision 2 (ARMv7), cr=50c5387d
[    0.000000] CPU: PIPT / VIPT nonaliasing data cache, VIPT aliasing instruction cache
[    0.000000] Machine: Generic AM33XX (Flattened Device Tree), model: TI AM335x BeagleBone
[    0.000000] Memory policy: ECC disabled, Data cache writeback
[    0.000000] AM335X ES2.1 (l2cache sgx neon )
[    0.000000] PERCPU: Embedded 9 pages/cpu @c0cf9000 s14080 r8192 d14592 u36864
[    0.000000] Built 1 zonelists in Zone order, mobility grouping on.  Total pages: 129792
[    0.000000] Kernel command line: console=ttyO0,115200n8 root=UUID=5a3440fc-ef0b-43ca-9905-01a21ed577f7 ro rootfstype=ext4 rootwait init=/opt/scripts/tools/eMMC/init-eMMC-flasher-v3.sh
[    0.000000] PID hash table entries: 2048 (order: 1, 8192 bytes)
[    0.000000] Dentry cache hash table entries: 65536 (order: 6, 262144 bytes)
[    0.000000] Inode-cache hash table entries: 32768 (order: 5, 131072 bytes)
[    0.000000] __ex_table already sorted, skipping sort
[    0.000000] allocated 1048576 bytes of page_cgroup
[    0.000000] please try 'cgroup_disable=memory' option if you don't want memory cgroups
[    0.000000] Memory: 511MB = 511MB total
[    0.000000] Memory: 505676k/505676k available, 18612k reserved, 0K highmem
[    0.000000] Virtual kernel memory layout:
[    0.000000]     vector  : 0xffff0000 - 0xffff1000   (   4 kB)
[    0.000000]     fixmap  : 0xfff00000 - 0xfffe0000   ( 896 kB)
[    0.000000]     vmalloc : 0xe0800000 - 0xff000000   ( 488 MB)
[    0.000000]     lowmem  : 0xc0000000 - 0xe0000000   ( 512 MB)
[    0.000000]     pkmap   : 0xbfe00000 - 0xc0000000   (   2 MB)
[    0.000000]     modules : 0xbf800000 - 0xbfe00000   (   6 MB)
[    0.000000]       .text : 0xc0008000 - 0xc07a86a0   (7810 kB)
[    0.000000]       .init : 0xc07a9000 - 0xc07e6700   ( 246 kB)
[    0.000000]       .data : 0xc07e8000 - 0xc086eca8   ( 540 kB)
[    0.000000]        .bss : 0xc086eca8 - 0xc08e8400   ( 486 kB)
[    0.000000] Hierarchical RCU implementation.
[    0.000000]  RCU restricting CPUs from NR_CPUS=4 to nr_cpu_ids=1.
[    0.000000] NR_IRQS:0 nr_irqs:0 0
[    0.000000] IRQ: Found an INTC at 0xfa200000 (revision 5.0) with 128 interrupts
[    0.000000] Total of 128 interrupts on 1 active controller
[    0.000000] OMAP clockevent source: GPTIMER1 at 24000000 Hz
[    0.000000] sched_clock: 32 bits at 24MHz, resolution 41ns, wraps every 178956ms
[    0.000000] OMAP clocksource: GPTIMER2 at 24000000 Hz
[    0.000000] Console: colour dummy device 80x30
[    0.000239] Calibrating delay loop... 993.47 BogoMIPS (lpj=969728)
[    0.029186] pid_max: default: 32768 minimum: 301
[    0.029323] Security Framework initialized
[    0.029381] Mount-cache hash table entries: 512
[    0.035099] Initializing cgroup subsys cpuacct
[    0.035122] Initializing cgroup subsys memory
[    0.035160] Initializing cgroup subsys blkio
[    0.035249] CPU: Testing write buffer coherency: ok
[    0.035624] CPU0: thread -1, cpu 0, socket -1, mpidr 0
[    0.035677] Setting up static identity map for 0x804595c8 - 0x80459614
[    0.036597] Brought up 1 CPUs
[    0.036611] SMP: Total of 1 processors activated (993.47 BogoMIPS).
[    0.037400] devtmpfs: initialized
[    0.045764] omap_hwmod: wd_timer2: _wait_target_disable failed
[    0.085487] pinctrl core: initialized pinctrl subsystem
[    0.085625] rstctl core: initialized rstctl subsystem
[    0.085948] regulator-dummy: no parameters
[    0.086265] NET: Registered protocol family 16
[    0.086778] DMA: preallocated 256 KiB pool for atomic coherent allocations
[    0.092335] pinctrl-single 44e10800.pinmux: 142 pins at pa f9e10800 size 568
[    0.092902] platform 49000000.edma: alias fck already exists
[    0.092919] platform 49000000.edma: alias fck already exists
[    0.092932] platform 49000000.edma: alias fck already exists
[    0.093680] OMAP GPIO hardware version 0.1
[    0.096210] gpio-rctrl rstctl.4: loaded OK
[    0.099533] No ATAGs?
[    0.099550] hw-breakpoint: debug architecture 0x4 unsupported.
[    0.100782] cpsw.0: No hwaddr in dt. Using 18:2c:65:05:2e:1b from efuse
[    0.100801] cpsw.1: No hwaddr in dt. Using 18:2c:65:05:2e:1d from efuse
[    0.109009] bio: create slab <bio-0> at 0
[    0.115337] edma-dma-engine edma-dma-engine.0: TI EDMA DMA engine driver
[    0.115608] vmmcsd_fixed: 3300 mV
[    0.117221] SCSI subsystem initialized
[    0.117462] usbcore: registered new interface driver usbfs
[    0.117534] usbcore: registered new interface driver hub
[    0.117731] usbcore: registered new device driver usb
[    0.118921] omap_i2c 44e0b000.i2c: bus 0 rev0.11 at 400 kHz
[    0.119890] input: tps65217_pwr_but as /devices/ocp.3/44e0b000.i2c/i2c-0/0-0024/input/input0
[    0.121466] DCDC1: at 1500 mV
[    0.122303] vdd_mpu: 925 <--> 1325 mV at 1325 mV
[    0.123116] vdd_core: 925 <--> 1150 mV at 1100 mV
[    0.123914] LDO1: at 1800 mV
[    0.124697] LDO2: at 3300 mV
[    0.126228] LDO3: 1800 mV
[    0.127040] LDO4: at 3300 mV
[    0.127763] tps65217 0-0024: TPS65217 ID 0xe version 1.2
[    0.128218] omap_i2c 44e0b000.i2c: unable to select pin group
[    0.128654] omap_i2c 4819c000.i2c: bus 1 rev0.11 at 100 kHz
[    0.130049] omap_i2c 4819c000.i2c: unable to select pin group
[    0.130189] media: Linux media interface: v0.10
[    0.130252] Linux video capture interface: v2.00
[    0.130321] pps_core: LinuxPPS API ver. 1 registered
[    0.130329] pps_core: Software ver. 5.3.6 - Copyright 2005-2007 Rodolfo Giometti <giometti@linux.it>
[    0.130352] PTP clock support registered
[    0.130831] Advanced Linux Sound Architecture Driver Initialized.
[    0.131417] NetLabel: Initializing
[    0.131429] NetLabel:  domain hash size = 128
[    0.131435] NetLabel:  protocols = UNLABELED CIPSOv4
[    0.131501] NetLabel:  unlabeled traffic allowed by default
[    0.131666] Switching to clocksource gp_timer
[    0.161819] NET: Registered protocol family 2
[    0.162456] TCP established hash table entries: 4096 (order: 3, 32768 bytes)
[    0.162537] TCP bind hash table entries: 4096 (order: 4, 81920 bytes)
[    0.162618] TCP: Hash tables configured (established 4096 bind 4096)
[    0.162679] TCP: reno registered
[    0.162693] UDP hash table entries: 256 (order: 1, 12288 bytes)
[    0.162717] UDP-Lite hash table entries: 256 (order: 1, 12288 bytes)
[    0.162946] NET: Registered protocol family 1
[    0.163401] RPC: Registered named UNIX socket transport module.
[    0.163413] RPC: Registered udp transport module.
[    0.163420] RPC: Registered tcp transport module.
[    0.163427] RPC: Registered tcp NFSv4.1 backchannel transport module.
[    0.163648] Trying to unpack rootfs image as initramfs...
[    0.368927] Freeing initrd memory: 2808K
[    0.369230] hw perfevents: enabled with ARMv7 Cortex-A8 PMU driver, 5 counters available
[    0.369501] CPU PMU: attempt to register multiple PMU devices!
[    0.369526] arm-pmu: probe of arm-pmu failed with error -28
[    0.369837] omap2_mbox_probe: platform not supported
[    0.516686] VFS: Disk quotas dquot_6.5.2
[    0.516828] Dquot-cache hash table entries: 1024 (order 0, 4096 bytes)
[    0.517547] NFS: Registering the id_resolver key type
[    0.517627] Key type id_resolver registered
[    0.517636] Key type id_legacy registered
[    0.517908] fuse init (API version 7.20)
[    0.518180] msgmni has been set to 993
[    0.519855] Block layer SCSI generic (bsg) driver version 0.4 loaded (major 248)
[    0.519870] io scheduler noop registered
[    0.519878] io scheduler deadline registered
[    0.519899] io scheduler cfq registered (default)
[    0.521119] tps65217-bl tps65217-bl: failed to find backlight node
[    0.521132] tps65217-bl tps65217-bl: DT parse failed.
[    0.521662] Serial: 8250/16550 driver, 4 ports, IRQ sharing enabled
[    0.523036] omap_uart 44e09000.serial: did not get pins for uart0 error: -19
[    0.523314] 44e09000.serial: ttyO0 at MMIO 0x44e09000 (irq = 72) is a OMAP UART0
[    1.279838] console [ttyO0] enabled
[    1.284181] [drm] Initialized drm 1.1.0 20060810
[    1.296326] brd: module loaded
[    1.303287] loop: module loaded
[    1.306686] at24 0-0050: 32768 byte 24c256 EEPROM, writable, 1 bytes/write
[    1.313929] at24 1-0054: 32768 byte 24c256 EEPROM, writable, 1 bytes/write
[    1.321145] at24 1-0055: 32768 byte 24c256 EEPROM, writable, 1 bytes/write
[    1.328357] at24 1-0056: 32768 byte 24c256 EEPROM, writable, 1 bytes/write
[    1.335574] at24 1-0057: 32768 byte 24c256 EEPROM, writable, 1 bytes/write
[    1.349379] bone-capemgr bone_capemgr.9: Baseboard: 'A335BNLT,00C0,2336SBB05913'
[    1.357131] bone-capemgr bone_capemgr.9: compatible-baseboard=ti,beaglebone-black
[    1.395419] bone-capemgr bone_capemgr.9: slot #0: No cape found
[    1.432523] bone-capemgr bone_capemgr.9: slot #1: No cape found
[    1.469633] bone-capemgr bone_capemgr.9: slot #2: No cape found
[    1.506743] bone-capemgr bone_capemgr.9: slot #3: No cape found
[    1.512970] bone-capemgr bone_capemgr.9: slot #4: specific override
[    1.519542] bone-capemgr bone_capemgr.9: bone: Using override eeprom data at slot 4
[    1.527554] bone-capemgr bone_capemgr.9: slot #4: 'Bone-LT-eMMC-2G,00A0,Texas Instrument,BB-BONE-EMMC-2G'
[    1.537616] bone-capemgr bone_capemgr.9: slot #5: specific override
[    1.544175] bone-capemgr bone_capemgr.9: bone: Using override eeprom data at slot 5
[    1.552192] bone-capemgr bone_capemgr.9: slot #5: 'Bone-Black-HDMI,00A0,Texas Instrument,BB-BONELT-HDMI'
[    1.562156] bone-capemgr bone_capemgr.9: slot #6: specific override
[    1.568713] bone-capemgr bone_capemgr.9: bone: Using override eeprom data at slot 6
[    1.576723] bone-capemgr bone_capemgr.9: slot #6: 'Bone-Black-HDMIN,00A0,Texas Instrument,BB-BONELT-HDMIN'
[    1.587124] bone-capemgr bone_capemgr.9: loader: before slot-4 BB-BONE-EMMC-2G:00A0 (prio 1)
[    1.595975] bone-capemgr bone_capemgr.9: loader: check slot-4 BB-BONE-EMMC-2G:00A0 (prio 1)
[    1.604772] bone-capemgr bone_capemgr.9: loader: before slot-5 BB-BONELT-HDMI:00A0 (prio 1)
[    1.613508] bone-capemgr bone_capemgr.9: loader: check slot-5 BB-BONELT-HDMI:00A0 (prio 1)
[    1.622168] bone-capemgr bone_capemgr.9: initialized OK.
[    1.627743] bone-capemgr bone_capemgr.9: loader: before slot-6 BB-BONELT-HDMIN:00A0 (prio 2)
[    1.636562] bone-capemgr bone_capemgr.9: loader: check slot-6 BB-BONELT-HDMIN:00A0 (prio 2)
[    1.646741] OneNAND driver initializing
[    1.651659] usbcore: registered new interface driver cdc_ether
[    1.657788] bone-capemgr bone_capemgr.9: loader: after slot-4 BB-BONE-EMMC-2G:00A0 (prio 1)
[    1.666568] usbcore: registered new interface driver rndis_host
[    1.672816] bone-capemgr bone_capemgr.9: loader: after slot-5 BB-BONELT-HDMI:00A0 (prio 1)
[    1.681470] bone-capemgr bone_capemgr.9: loader: check slot-6 BB-BONELT-HDMIN:00A0 (prio 2)
[    1.690260] usbcore: registered new interface driver cdc_ncm
[    1.696207] bone-capemgr bone_capemgr.9: slot #4: Requesting firmware 'cape-bone-2g-emmc1.dtbo' for board-name 'Bone-LT-eMMC-2G', version '00A0'
[    1.710267] usbcore: registered new interface driver cdc_acm
[    1.716210] cdc_acm: USB Abstract Control Model driver for USB modems and ISDN adapters
[    1.724581] Initializing USB Mass Storage driver...
[    1.729704] bone-capemgr bone_capemgr.9: slot #4: dtbo 'cape-bone-2g-emmc1.dtbo' loaded; converting to live tree
[    1.740376] bone-capemgr bone_capemgr.9: slot #5: Requesting firmware 'cape-boneblack-hdmi-00A0.dtbo' for board-name 'Bone-Black-HDMI', version '00A0'
[    1.754547] usbcore: registered new interface driver usb-storage
[    1.760834] USB Mass Storage support registered.
[    1.765865] bone-capemgr bone_capemgr.9: slot #4: #2 overlays
[    1.772488] bone-capemgr bone_capemgr.9: slot #4: Applied #2 overlays.
[    1.779338] bone-capemgr bone_capemgr.9: loader: done slot-4 BB-BONE-EMMC-2G:00A0 (prio 1)
[    1.788010] bone-capemgr bone_capemgr.9: loader: check slot-6 BB-BONELT-HDMIN:00A0 (prio 2)
[    1.796765] bone-capemgr bone_capemgr.9: slot #5: dtbo 'cape-boneblack-hdmi-00A0.dtbo' loaded; converting to live tree
[    1.808086] musb-hdrc: version 6.0, ?dma?, otg (peripheral+host)
[    1.814657] musb-hdrc musb-hdrc.0.auto: pdev->id = 0
[    1.819873] musb-hdrc musb-hdrc.0.auto: drivers/usb/musb/musb_dsps.c:480 dsps_musb_init: OK
[    1.829173] bone-capemgr bone_capemgr.9: slot #5: #4 overlays
[    1.836529] platform 4830e000.fb: alias fck already exists
[    1.842535] musb-hdrc musb-hdrc.0.auto: *** mode=3
[    1.847576] musb-hdrc musb-hdrc.0.auto: *** power=250
[    1.853785] bone-capemgr bone_capemgr.9: slot #5: Applied #4 overlays.
[    1.860660] bone-capemgr bone_capemgr.9: loader: done slot-5 BB-BONELT-HDMI:00A0 (prio 1)
[    1.869241] bone-capemgr bone_capemgr.9: loader: check slot-6 BB-BONELT-HDMIN:00A0 (prio 2)
[    1.878422] musb-hdrc musb-hdrc.1.auto: pdev->id = 1
[    1.883648] musb-hdrc musb-hdrc.1.auto: drivers/usb/musb/musb_dsps.c:480 dsps_musb_init: OK
[    1.892416] bone-capemgr bone_capemgr.9: loader: after slot-6 BB-BONELT-HDMIN:00A0 (prio 2)
[    1.901310] musb-hdrc musb-hdrc.1.auto: *** mode=1
[    1.906322] musb-hdrc musb-hdrc.1.auto: *** power=250
[    1.911611] musb-hdrc musb-hdrc.1.auto: MUSB HDRC host driver
[    1.917651] bone-capemgr bone_capemgr.9: slot #6: Requesting firmware 'cape-boneblack-hdmin-00A0.dtbo' for board-name 'Bone-Black-HDMIN', version '00A0'
[    1.932018] bone-capemgr bone_capemgr.9: slot #6: dtbo 'cape-boneblack-hdmin-00A0.dtbo' loaded; converting to live tree
[    1.943591] musb-hdrc musb-hdrc.1.auto: new USB bus registered, assigned bus number 1
[    1.951944] usb usb1: New USB device found, idVendor=1d6b, idProduct=0002
[    1.959065] usb usb1: New USB device strings: Mfr=3, Product=2, SerialNumber=1
[    1.966638] usb usb1: Product: MUSB HDRC host driver
[    1.971839] usb usb1: Manufacturer: Linux 3.8.13-bone84 musb-hcd
[    1.978136] usb usb1: SerialNumber: musb-hdrc.1.auto
[    1.983547] bone-capemgr bone_capemgr.9: slot #6: BB-BONELT-HDMIN conflict P8.45 (#5:BB-BONELT-HDMI)
[    1.993125] bone-capemgr bone_capemgr.9: slot #6: Failed verification
[    1.999877] bone-capemgr bone_capemgr.9: loader: failed to load slot-6 BB-BONELT-HDMIN:00A0 (prio 2)
[    2.010369] hub 1-0:1.0: USB hub found
[    2.014379] hub 1-0:1.0: 1 port detected
[    2.019287] mousedev: PS/2 mouse device common for all mice
[    2.026172] lsm303dlhc_acc accelerometer driver: init
[    2.031589] i2c-core: driver [lsm303dlhc_acc] using legacy suspend method
[    2.038712] i2c-core: driver [lsm303dlhc_acc] using legacy resume method
[    2.045730] lsm303dlhc_mag driver: init
[    2.049788] lsm330_acc accelerometer driver: init
[    2.054746] i2c-core: driver [lsm330_acc] using legacy suspend method
[    2.061478] i2c-core: driver [lsm330_acc] using legacy resume method
[    2.068121] lsm330_gyr: gyroscope sysfs driver init
[    2.073801] omap_rtc 44e3e000.rtc: rtc core: registered 44e3e000.rtc as rtc0
[    2.081394] i2c /dev entries driver
[    2.086006] pps_ldisc: PPS line discipline registered
[    2.091403] Driver for 1-wire Dallas network protocol.
[    2.097902] omap_wdt: OMAP Watchdog Timer Rev 0x01: initial timeout 60 sec
[    2.105531] device-mapper: ioctl: 4.23.1-ioctl (2012-12-18) initialised: dm-devel@redhat.com
[    2.114426] cpuidle: using governor ladder
[    2.118743] cpuidle: using governor menu
[    2.123404] omap_hsmmc mmc.5: of_parse_phandle_with_args of 'reset' failed
[    2.130630] omap_hsmmc mmc.5: Failed to get rstctl; not using any
[    2.137312] edma-dma-engine edma-dma-engine.0: allocated channel for 0:25
[    2.144475] edma-dma-engine edma-dma-engine.0: allocated channel for 0:24
[    2.151727] mmc.5 supply vmmc_aux not found, using dummy regulator
[    2.158536] omap_hsmmc mmc.5: pins are not configured from the driver
[    2.192515] gpio-rctrl rstctl.4: gpio_rctrl_request eMMC_RSTn
[    2.198626] omap_hsmmc mmc.11: Got rstctl (gpio:#0 name eMMC_RSTn) label:eMMC_RSTn
[    2.206548] gpio-rctrl rstctl.4: gpio_rctrl_deassert eMMC_RSTn
[    2.212844] edma-dma-engine edma-dma-engine.0: allocated channel for 0:3
[    2.219900] edma-dma-engine edma-dma-engine.0: allocated channel for 0:2
[    2.227231] mmc.11 supply vmmc_aux not found, using dummy regulator
[    2.233852] omap_hsmmc mmc.11: pins are not configured from the driver
[    2.266787] pinctrl-single 44e10800.pinmux: pin 44e10854 already requested by 44e10800.pinmux; cannot claim for gpio-leds.8
[    2.278499] pinctrl-single 44e10800.pinmux: pin-21 (gpio-leds.8) status -22
[    2.285779] pinctrl-single 44e10800.pinmux: could not request pin 21 on device pinctrl-single
[    2.294725] leds-gpio gpio-leds.8: pins are not configured from the driver
[    2.302751] ledtrig-cpu: registered to indicate activity on CPUs
[    2.309333] edma-dma-engine edma-dma-engine.0: allocated channel for 0:36
[    2.316526] omap-sham 53100000.sham: hw accel on OMAP rev 4.3
[    2.323859] omap-aes 53500000.aes: OMAP AES hw accel rev: 3.2
[    2.330083] edma-dma-engine edma-dma-engine.0: allocated channel for 0:5
[    2.337203] edma-dma-engine edma-dma-engine.0: allocated channel for 0:6
[    2.347210] usbcore: registered new interface driver usbhid
[    2.353116] usbhid: USB HID core driver
[    2.358100] ashmem: initialized
[    2.361737] logger: created 256K log 'log_main'
[    2.366756] logger: created 256K log 'log_events'
[    2.372016] logger: created 256K log 'log_radio'
[    2.377077] logger: created 256K log 'log_system'
[    2.384739] davinci_evm sound.14:  nxp-hdmi-hifi <-> 48038000.mcasp mapping ok
[    2.394350] TCP: cubic registered
[    2.397936] NET: Registered protocol family 10
[    2.403434] NET: Registered protocol family 17
[    2.408343] Key type dns_resolver registered
[    2.412994] VFP support v0.3: implementor 41 architecture 3 part 30 variant c rev 3
[    2.421096] ThumbEE CPU extension supported.
[    2.425601] Registering SWP/SWPB emulation handler
[    2.431287] registered taskstats version 1
[    2.437162] tilcdc 4830e000.fb: No power control GPIO
[    2.448079] mmc1: BKOPS_EN bit is not set
[    2.457606] mmc1: new high speed MMC card at address 0001
[    2.463895] mmcblk0: mmc1:0001 MK2704 3.53 GiB
[    2.468880] mmcblk0boot0: mmc1:0001 MK2704 partition 1 2.00 MiB
[    2.475282] mmcblk0boot1: mmc1:0001 MK2704 partition 2 2.00 MiB
[    2.482711]  mmcblk0: p1
[    2.487644]  mmcblk0boot1: unknown partition table
[    2.494749]  mmcblk0boot0: unknown partition table
[    2.561928] tilcdc 4830e000.fb: found TDA19988
[    2.567164] [drm] Supports vblank timestamp caching Rev 1 (10.10.2010).
[    2.574082] [drm] No driver support for vblank timestamp query.
[    2.580569] tilcdc 4830e000.fb: No connectors reported connected with modes
[    2.587865] [drm] Cannot find any crtc or sizes - going 1024x768
[    2.603452] Console: switching to colour frame buffer device 128x48
[    2.616131] tilcdc 4830e000.fb: fb0:  frame buffer device
[    2.621784] tilcdc 4830e000.fb: registered panic notifier
[    2.627457] [drm] Initialized tilcdc 1.0.0 20121205 on minor 0
[    2.682561] davinci_mdio 4a101000.mdio: davinci mdio revision 1.6
[    2.688960] davinci_mdio 4a101000.mdio: detected phy mask fffffffe
[    2.702279] libphy: 4a101000.mdio: probed
[    2.706518] davinci_mdio 4a101000.mdio: phy[0]: device 4a101000.mdio:00, driver SMSC LAN8710/LAN8720
[    2.716289] Detected MACID = 18:2c:65:05:2e:1b
[    2.720897] cpsw 4a100000.ethernet: NAPI disabled
[    2.727613] omap_rtc 44e3e000.rtc: setting system clock to 2000-01-01 00:00:00 UTC (946684800)
[    2.741398] ALSA device list:
[    2.744550]   #0: TI BeagleBone Black
[    2.749058] Freeing init memory: 244K
Loading, please wait...
[    2.823089] udevd[98]: starting version 175
Begin: Loading essential drivers ... done.
Begin: Running /scripts/init-premount ... done.
Begin: Mounting root file system ... Begin: Running /scripts/local-top ... done.
Begin: Waiting for root file system ... done.
Gave up waiting for root device.  Common problems:
 - Boot args (cat /proc/cmdline)
   - Check rootdelay= (did the system wait long enough?)
   - Check root= (did the system wait for the right device?)
 - Missing modules (cat /proc/modules; ls /dev)
ALERT!  /dev/disk/by-uuid/5a3440fc-ef0b-43ca-9905-01a21ed577f7 does not exist.  Dropping to a shell!
modprobe: module i8042 not found in modules.dep
modprobe: module ehci-hcd not found in modules.dep
modprobe: module uhci-hcd not found in modules.dep
modprobe: module ohci-hcd not found in modules.dep


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(initramfs)

Workaround was found in another topic: 3.8.13 - Cannot flash Beaglebone Black

To clarify further, for the first workaround, we utilized a u-boot version with ums support enabled.

For the second workaround, we cloned the factory programmed image onto an SD card and disabled the eMMC flasher. We then used this cloned SD card to boot the BBB. Subsequently, we mounted a USB flash drive containing our golden image and used the ‘dd’ command to push the image onto the eMMC.

@GaOlSt Thanks for the support !